Table 1. Comparison of major graphene source materials preparation routes for printed interconnect applications.

Preparation method Flake size Defect density Conductivity range Scalability Suitable applications Ref
Liquid-phase exfoliation (LPE) 100–500 nm Very low (pristine); ID/IG ratio typically ~0.17–0.28 ~1×104 to 5×104 S/m Highly scalable and cost-effective High-resolution inkjet and aerosol jet printing for TFTs and antennas [11, 20, 24]
Electrochemical exfoliation (ECE) 1–10 µm Moderate; residual oxygen groups (C/O ~5–12) and ID/IG ~0.4–1.9 Up to ~1×105 S/m for single sheets Scalable with fast production times Performance electrodes for organic field-effect transistors and supercapacitors [17, 25]
Hummers’ method (oxidative route) 0.7–100 µm High; residual oxygen and lattice vacancies persist post-reduction Typically,<1×104 S/m; optimized films can reach upto ~8.5×104 S/m Most cost-effective and bulk-scalable Bulk deposition for chemical sensors, energy storage, and thick-film composites [19, 26, 27]
Note: The listed values are representative ranges and can vary with precursor quality, processing conditions, flake size, defect density, residual functional groups, binder content and post-treatment. Conductivity values refer to practical graphene films or printed structures, not intrinsic single-layer graphene.